Our technical team completed a roof condition survey and found that the existing system had significant cracking, notably at the joints of the substrate board, which had caused water to penetrate the system. This cracking indicated a lack of suitable flexibility within the resin compound and there were no movement joints to help compensate for this.
Over time, these cracks in the field area would have worsened due to expansion and contraction caused by the changing weather. The ridges would have become more pronounced, leading to greater water ingress, trip hazards and potential injury. There was no drip trim installed to the external edge, so water was able to track under the deck and present as a leak, damaging the soffit below. With residents living in the block and requiring access to the walkways, it was important that the refurbishment works would not impair their movements too greatly, or impact them with noise, hot works and other associated hazards.
It was not practical to remove and replace the existing system, so an overlay was essential. The Starcoat PMMA system provided the ideal solution as it had the flexibility to accommodate the walkway movement whilst minimising the impact on the residents. The system assembly included a hard-wearing, self-levelling mortar and anti-slip aggregate designed to withstand heavy traffic and resist any potential damage from pedestrian access. A bespoke coloured sealer was also applied to the waterproofing system to match the existing metal works and colour scheme on the project.
As the system is rain-proof in approximately 20 minutes and trafficable in around one hour, this meant that the access route could always be maintained and all internal detailing around residents’ front doors could be easily co-ordinated.
As Starcoat PMMA is a flame free system, compliance with all NFRC Safe2Torch recommendations was achieved. This was essential considering the presence of combustible materials such as doors and frames.
No requirement for gas or heating equipment on site also meant that the level of noise was kept at a minimum, with only a paddle mixer and hand tools being used to complete the installation. To further limit the potential impact of the works, a low odour system formulation was used.
A metal trim was introduced at the external perimeter, allowing water to run off and prevent any capillary action back under the substrate boards and into the system.
Axter Alliance Installer, Blue2 Contractors Ltd, worked efficiently and to a very high standard to complete the project in under a week, delivering an aesthetically pleasing, effective and robust waterproofing solution.